Branded Mailer Boxes Built for Shipping
Custom mailer boxes are corrugated shipping cartons engineered for direct-to-customer delivery. A self-locking structure removes the need for glue or tape, while the printed exterior turns every shipment into a branded touchpoint.
We manufacture mailer boxes in custom sizes and flute grades with offset or digital exterior printing, protective finishes and structural reinforcements. Suitable for e-commerce, subscription programs, electronics and DTC brands shipping worldwide.
Request a QuoteWhat You Can Customize
Every mailer box project can be tailored across size, protection, printing and structural style.
Custom Sizes & Shapes
Tailor dimensions, panel layout and opening style to fit your product, inserts and unboxing experience.
Corrugated Protection
E, B and EB flute grades absorb impact and compression during shipping, keeping products safe in transit.
Full-Color Exterior Printing
Offset CMYK, Pantone or digital printing on the exterior for brand-accurate, retail-ready presentation.
Self-Locking Structure
Tuck-end, snap-lock and auto-bottom designs assemble without glue or tape for faster fulfillment.
Available Material & Finishing Options
Common materials and finishes available for custom mailer box projects.
Corrugated Board (E/B/EB Flute)
Single-wall E, B and EB flute grades balancing print surface quality with structural protection.
Kraft Exterior
Natural brown kraft or white-coated exterior for a clean, eco-friendly brand presentation.
Surface Printing (CMYK/Pantone)
Full-color exterior printing with offset CMYK, Pantone spot colors or digital for short runs.
Coating & Lamination
Matte or gloss lamination, spot UV and hot stamping protect the print and elevate the finish.
Custom Mailer Box Specs
Standard production parameters. Final specs depend on your project requirements.
| Product | Custom printed mailer boxes |
|---|---|
| Available Sizes | Fully custom — standard sizes available |
| Flute Types | E-flute / B-flute / EB-flute |
| Board Weight | 250 – 450 gsm |
| Exterior | White outside / Kraft outside |
| Printing | Offset CMYK / Pantone (PMS) / Digital printing |
| Finishing | Matte/gloss lamination, spot UV, hot stamping |
| Structure | Self-locking / Tuck-end / Snap-lock / Auto-bottom |
| Minimum Order (MOQ) | 1,000 pcs (negotiable based on project) |
| Lead Time | 15 – 25 business days after proof approval |
| Sampling | White dummy available; printed sample on request |
| Packaging | Flat-packed, standard export cartons |
| Shipping | EXW / FOB / CIF — global shipping supported |
Common Use Cases
Custom mailer boxes are used across direct- to-customer and recurring delivery channels.
E-commerce
Branded shipping cartons for online retailers fulfilling individual customer orders.
Subscription Boxes
Recurring-delivery mailer boxes with consistent structure and refreshed exterior artwork.
Electronics Shipping
Protective corrugated mailers for small electronics, accessories and components.
Direct-to-Customer
DTC brand mailer boxes that combine protective transit with premium unboxing.
Need Custom Mailer Boxes?
Send us your product details and specifications and let's discuss the right mailer box solution for your business.
Request a Quote